Hot Products
Pre-Shredder for RDF Plant
Xrido Group RDF Pre-shredder: Customized Solutions for Multiple RDF Plant Scenarios
RDF plants of different sizes and with different raw material types have significantly different requirements for raw material crushing. Small plants prioritize “flexibility and efficiency,” large plants pursue “large-scale processing,” and plants processing industrial solid waste require “strong wear resistance.” As a core front-end device in RDF plants, the adaptability of the RDF pre-shredder directly affects production efficiency. Xrido Group, with its customized design, offers multiple models of RDF pre-shredders to precisely match the specific needs of different RDF plants, making it the preferred solution in the industry.
For small RDF plants (daily processing capacity of 50-100 tons of raw materials), Xrido Group offers a compact RDF pre-shredder. This equipment features a modular design, requiring only 8-10 square meters of floor space, and can be flexibly integrated into existing production lines without large-scale plant modifications. Equipped with a 75kW energy-saving motor, energy consumption is reduced by 20% compared to traditional equipment, meeting the “low-cost operation” needs of small plants. Meanwhile, the equipment boasts a simple and user-friendly interface, supporting one-button start/stop and fault warnings. Daily maintenance can be completed by just one operator, significantly reducing labor costs. In practical applications, this model can process 8-12 tons of raw materials per hour, meeting the capacity requirements of small RDF plants. The crushed material exhibits uniform particle size, ensuring stable RDF product quality.
For large RDF plants (processing over 200 tons of raw materials per day), Xrido Group offers heavy-duty RDF pre-shredders. These machines utilize dual-motor drives (total power 160-200kW) and a widened crushing chamber (1.5-2m wide), processing 25-40 tons of raw materials per hour to meet the demands of large-scale production. The blades feature a flip-up design, eliminating the need for complete replacement after wear; simply flipping the blade head allows for continued use, saving over 30% on blade costs annually. Furthermore, the equipment seamlessly integrates with the automated conveying system and central control system of an RDF plant, achieving full automation of the “raw material receiving – crushing – conveying” process. This reduces manual intervention, increases production efficiency by 50%, and is suitable for the continuous production rhythm of large factories.
For RDF plants that primarily use industrial solid waste (such as plastic scraps and waste tires) as raw materials, Xrido Group has customized a high-wear-resistant RDF pre-shredder. The equipment’s blades are made of tungsten carbide composite material with a plasma-sprayed surface, increasing wear resistance by 80% and enabling it to handle hard impurities in industrial solid waste (such as metal fragments and glass shards). The crushing chamber is lined with wear-resistant plates to resist impact and wear from high-hardness materials, extending the equipment’s service life. Simultaneously, the equipment is equipped with a dedicated impurity removal module to pre-separate large pieces of metal and brick from the raw materials, preventing damage to subsequent process equipment and ensuring stable production at the RDF plant.
Regardless of the scenario, Xrido Group’s RDF pre-shredder always prioritizes “adaptability, efficiency, and environmental friendliness,” providing customized solutions for RDF plants. It not only solves the poor adaptability problem caused by the “one-size-fits-all” approach of traditional pre-shredders, but also optimizes performance according to the actual needs of RDF plants. This helps RDF plants of different sizes and types improve production efficiency and product competitiveness, promoting the diversified development of the waste-to-energy industry.